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VSPF Stacked Filter Press

VSPF Stacked Filter Press

Equipment Introduction

VSPF stacked pressure filter is a kind of high-efficiency, energy-saving and intelligent solid-liquid separation equipment. It makes full use of the slurry feeding pump pressure, slurry properties and rubber diaphragm extrusion pressure, and use filter cloth as filter medium to separate the solid and liquid from slurry.


Product Detail

Product Tags

Equipment Features

use stacked structure for the plates, use auxiliary guide device to make the operation become more stable.

● Integrate filtering, extrusion, washing, air-drying, cake discharging and cloth washing together.

● The extrusion pressure up to 1.6MPa, it widely used in the field which has different requirements for cake moisture.

● 4.use hydraulic drive control system, make the operation stable and with low power consumption.

● Integrate PLC, HMI and instruments control system etc. intelligent together, it makes filter more efficient and easier.

● Use high pressure water cleaning device to make the cloth washing more effective.

● Design with circular chamber, the structure more rational, the efficiency more prominent.

Operating Principle

1、Filtering: when the plates group closed, pump the slurry to filter, use distributed hose to feeding slurry to each slurry chamber, and filtrate pass through the cloth to filtrate frame and discharge out, the solid formed a cake on cloth surface.

image1

2、Extrusion: high pressure water fed into upper chamber of rubber diaphragm, make the diaphragm expand and extruding the cake and the liquid will be extruding out from cake.

image2

3、Cake washing: washing water feeding into slurry chamber through distributed hose cover on the cake completely,under the pressure, the washing water pass through the cake and cloth to discharge out.

image3

4、Air drying: compressed air through distributed hose feeding into slurry chamber and pressing rubber diaphragm, make the high-pressure water in the rubber diaphragm to discharge out, and the compressed air pass through cake and take liquid out to decrease the cake moisture to the lowest level.

image4

5、Cake discharging: when finished the air-drying process, open the plates group, drive system makes the cloth running and the cake discharge out on the two sides of filter at the same time.

image5

Note: Please according to the real using condition to adjust the times of extrusion and air-  drying process.

Process Flow Diagram

12

Equipment Series

13

Technical Specification

Model/VSPFⅠ

VSPFⅠ-1

VSPFⅠ-2

VSPFⅠ-3

Filter area/m2

1

2

3

Plate size/mm

0.5m2/layer

Plate qty/layer

2

4

6

Length/m

2.5

Width/m

1.5

Height/m

2

2.2

2.5

Weight/T

8

9

10

Hydraulic station power/KW

7.5

Extrusion pump head/m

167

Extrusion pump flowrate  m3/h

8

Extrusion pump power/KW

7.5

Auxiliary Equipment Data

Pipe washing pump head/m 70
Pipe washing pump flowrate  m3/h 10
Cloth washing pump head/m 70
Cloth washing pump flowrate  m3/h 10
Slurry feeding pump head/m 70
Slurry feeding pump flowrate  m3/h According to slurry data to choose
Air drying pressure/Mpa 0.8
Air compressor flowrate for air drying  m3/min 0.5 1 1.5
Air drying tank volume/m3 1 2 3
Air pressure for instruments/Mpa 0.7
Air compressor flowrate for instruments  m3/min 0.3
Instruments air tank volume/m3 0.5
Remark: the equipment outline dimension is basic size, but not details size, so this size just for reference. Different material of plate, the filter will have different height and weight. Auxiliary equipment data just for reference, it will change by filter performance in different slurry.

Technical Specification

Model VSPFⅡ-3 VSPFⅡ-6 VSPFⅡ-9 VSPFⅡ-12 VSPFⅡ-15 VSPFⅡ-18 VSPFⅡ-21 VSPFⅡ-24
filter area/m2 3 6 9 12 15 18 21 24
plate size/mm 1.5m2/layer
plate Qty/layer 2 4 6 8 10 12 14 16
length/m 3.7
width/m 4.1
height/m 2.6 2.8 3.2 3.7 4.2 4.6 5.1 5.5
weight/T 12 13 14 15 16 17 18 19
hydraulic station power/KW 11
Extrusion pump head/m 28
Extrusion pump flowrate  m3/h 136  Note: if extrusion pressure more than 1.3MPa, this data is 164
Extrusion pump power/KW 11  Note: if extrusion pressure more than 1.3MPa, this data is 15

Auxiliary Equipment Data

Pipe washing pump head /m

68

Pipe washing pump flowrate  m3/h

20

Cloth washing pump head/m

70

Cloth washing pump flowrate   m3/h

12

Slurry feeding pump head/m

70

Slurry feeding pump flowrate  m3/h

According to slurry data to choose

 Air drying pressure/Mpa

0.8

Air compressor flowrate for air drying  m3/min

According to slurry data to choose

Air drying tank volume/m3

3

4

5

6

7

8

9

10

Air pressure for instruments/Mpa

0.7

Air compressor flowrate for instruments  m3/min

0.5

Instruments air tank volume/m3

1

Remark: the equipment outline dimension is basic size, but not details size, so this size just for reference. Different material of plate, the filter will have different height and weight. Auxiliary equipment data just for reference, it will change by filter performance in different slurry.

 Technical Specification

Model   VSPFⅢ VSPFⅢ-18 VSPFⅢ-24 VSPFⅢ-30 VSPFⅢ-36 VSPFⅢ-42 VSPFⅢ-48 VSPFⅢ-54 VSPFⅢ-60 VSPFⅢ-66
filter area/m2 18 24 30 36 42 48 54 60 66
plate size/mm 3.0m2/layer
plate Qty/layer 6 8 10 12 14 16 18 20 22
length/m 5.1
width/m 5.5
height/m 4.3 4.5 4.9 5.4 5.8 6.3 6.8 7.2 7.7
weight/T 31 33 35 37 39 41 43 45 47
hydraulic station powerKW 22
Extrusion pump head/m 40 55
Extrusion pump flowrate  m3/h 136   Note: if extrusion pressure more than 1.3MPa, this data is 162 135   Note: if extrusion pressure more than 1.3MPa, this data is 166
Extrusion pump power/KW 15   Note: if extrusion pressure more than 1.3MPa, this data is 18.5 22   Note: if extrusion pressure more than 1.3MPa, this data is 30

Auxiliary Equipment Data

Pipe washing pump head/m 65
Pipe washing pump flowrate  m3/h 26
Cloth washing pump head/m 70
Cloth washing pump flowrate  m3/h 16
Slurry feeding pump head/m 70
Slurry feeding pump flowrate  m3/h According to slurry data to choose
Air drying pressure/Mpa 0.8
Air compressor flowrate for air drying  m3/min According to slurry data to choose
Air drying tank volume/m3 8 10 10 12 12 15 15 20 20
Air pressure for instruments/Mpa 0.7
Air compressor flowrate for instruments  m3/min 0.5
Instruments air tank volume/m3 1
Remark: the equipment outline dimension is basic size, but not details size, so this size just for reference. Different material of plate, the filter will have different height and weight. Auxiliary equipment data just for reference, it will change by filter performance in different slurry.

 Technical Specification

Model  VSPFⅣ VSPFⅣ-60 VSPFⅣ-72 VSPFⅣ-84 VSPFⅣ-96 VSPFⅣ-108 VSPFⅣ-120 VSPFⅣ-132 VSPFⅣ-144 VSPFⅣ-156 VSPFⅣ-168
Filter area/m2 60 72 84 96 108 120 132 144 156 168
Plate size/mm 6m2/layer
Plate Qty/layer 10 12 14 16 18 20 22 24 26 28
Length/m 7.1
Width/m 5.5
Height/m 5.4 5.8 6.2 6.6 6.9 7.2 7.6 7.9 8.3 8.6
Weight/T 92 96 100 104 108 112 116 120 124 128
Hydraulic station power/KW 30 37
Extrusion pump head/m 110 150
Extrusion pump flowrate  m3/h 126  Note: if extrusion pressure more than 1.3MPa, this data is 168 128  Note: if extrusion pressure more than 1.3MPa, this data is 162.5
Extrusion pump power/KW 37 Note: if extrusion pressure more than 1.3MPa, this data is 45 55 Note: > 1.3MPa, this data is 75

Auxiliary Equipment Data

Pipe washing pump head/m

72

Pipe washing pump flowrate  m3/h

36

Cloth washing pump head/m

70

Cloth washing pump flowrate  m3/h

20

Slurry feeding pump head/m

70

Slurry feeding pump flowrate  m3/h

According to slurry data to choose

Air drying pressure/Mpa

0.8

Air compressor flowrate for air drying  m3/min

According to slurry data to choose

Air drying tank volume/m3

20

20

25

30

35

35

40

40

45

45

Air pressure for instruments/Mpa

0.7

Air compressor flowrate for instruments  m3/min

1

Instruments air tank volume/m3

2

Remark: the equipment outline dimension is basic size, but not details size, so this size just for reference. Different material of plate, the filter will have different height and weight. Auxiliary equipment data just for reference, it will change by filter performance in different slurry.

Application Fields

It is widely used in urban sewage, textile printing and dyeing, electroplate, papermaking, leather, brewing, food processing, coal washing, petrochemical industry, chemistry, metallurgy, mineral separation, pharmacy, ceramic industry sludge dewatering and so on, also use in industry production solid-liquid separation or liquid leaching process.

No. Material name Feed solidity  (g/l) Extrusion water ressure(MPa) Cake thickness (mm) Cake moisture (%) Capacity  kg/m2.h
1 4A-zeolite 150~295 1.4 35 19~22 190~200
2 Sulfuret ≈50 1.2 30 30 120
3 Lead ≈50 1.2 30 15~20 35
4 Copper slag 600 1.6 40 8~9 310
5 Waste water sulphate 80 1.6 45 28~35 120~175
6 Calcination gold tailings 300 1.6 35 14~18 300~340
7 Superfine aluminum hydroxide 15~20% 1.6 20 29.5~32 65
8 Cu-Ni concentration 66.7 1.6 30 9.78 257
9 Copper concentration 45~50 1.6 35 7.6 360
10 Ni concentration 45~50 1.6 30 8 300~400
11 Tantalum-niobium smelt    1.6   20~25 200
12 Coal slime  30~35% 1.6 30 16~17 300
14 Gold tailings after flotation 20~30% 1.6 35 12~18 300
15 Mannitol   1.5   12 35
16 Zinc oxide powder   57% 1.6 18 20 90
17 Leaching residue of zinc oxide  50% 1.6 10 18~20 70
18 Sulphur concentrate 10% 1.6 20 25~35 200

 Equipment Structure

equipment-structure

Plate  Group Structure

image11

 Manufacture Pictures

image12

Main Parts

main-parts1
main-parts2

Using Site

14

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